Forged Steel Production
Open-die forging of round bars, discs, blocks, shafts and profiled forgings in carbon, alloy, tool & die, bearing and stainless steels for heavy industry worldwide.
Forged Round Bar | Discs & Blocks | Profiled Forgings | ISO 9001 Certified Plants
What is Forged Steel Production?
Forged steel production shapes heated steel ingots and billets under extreme pressure from hydraulic presses and forging hammers. Unlike casting, forging refines the internal grain structure of the steel, producing large components — round bars, discs, blocks, modules and step shafts — with superior strength, toughness and fatigue resistance for the most demanding applications.
CREATEEL supplies a complete range of open-die forged products including forged round bars, forged discs, forged blocks and custom profiled forgings. Available in carbon steel, alloy steel, tool & die steel, bearing steel, automobile steel and stainless / heat-resistant steel, from ISO 9001 certified Chinese forging plants with full material traceability.
Manufacturing Process
From steel ingot to finished forging — every step controlled for metallurgical integrity.
Material Selection
Steel ingots and billets verified for chemistry, cleanliness and surface quality before forging.
Heating
Billets heated to 1100–1250°C in gas or walking-beam furnaces with precise temperature control.
Pre-Forging
Initial cogging and drawing of ingots to break up the as-cast structure and refine the grain.
Open-Die Forging
Hydraulic press and hammer forging of bars, discs, blocks and shafts with forging ratio ≥3:1.
Trimming & Cutting
Ends cropped and forgings saw-cut to size; excess material removed for sound structure.
Heat Treatment
Normalizing, annealing, or quenching & tempering to achieve the required mechanical properties.
Machining
Turning, milling, drilling and boring to drawing — bore, keyway and machined surfaces finished.
Surface Finish
Grinding, descaling, pickling or polishing to meet surface roughness requirements.
Testing
UT, hardness, mechanical and dimensional inspection per ASTM / EN / GB standards.
Marking & Packaging
Heat number, grade and size stamped per piece. Packed with full traceability documentation.
Our Forged Steel Products
Forged round bars, discs, blocks and profiled forgings for demanding applications.
Forged Steel Round Bar
Ø80–1000 mm forged round bars in carbon, alloy, tool & die and stainless steels.
Profiled Forgings
Step shafts, flanges, discs, rings and blocks — custom forged to your drawings.
Tool & Die Steel
H13, D2, P20, 1.2344 and other tool steel forgings with excellent wear resistance.
Bearing Steel
GCr15 / 100Cr6 / SUJ2 forged bars with high cleanliness and fatigue life.
Automobile Steel
Forged blanks and shafts for automotive and machinery applications.
Stainless & Heat-Resistant Steel
Corrosion and heat-resistant forgings for chemical and energy equipment.
Technical Specifications
Carbon & Alloy Steels
1025 / 1045 / 4140 / 4340
42CrMo / 34CrNiMo6
ASTM A105 · EN 10083
Tool & Die Steels
H13 / D2 / P20 / 1.2344
SKD61 / SKD11
EN ISO 4957
Bearing & Automobile Steels
GCr15 / 100Cr6 / SUJ2
20CrMnTi / 40Cr / 20CrMo
GB / JIS / EN standards
Size Range
Round bar: Ø80–1000 mm
Discs up to Ø2000 mm
Blocks up to 10 t
Stainless & Heat-Resistant
304 / 316 / 321 / 310S
F91 / F92 heat-resistant
ASTM A182 · A240
Testing & Certification
UT · Hardness · Tensile
EN 10204 3.1 / 3.2 certificate
Full heat traceability
Application Scenarios
Oil, Gas & Petrochemical
Forged bars, blocks and discs for drilling equipment, valves, flanges, pressure vessels and refinery tooling requiring high strength and impact toughness.
Power Generation
Rotor shafts, discs and heat-resistant forgings for turbines, boilers and power plant equipment operating under high temperature and stress.
Machinery & Automotive
Bearing steel bars, automobile steel blanks and die steel modules for machine building, automotive components and tooling industries.
Ready to Source Forged Steel Products?
Contact our team for competitive pricing, quality assurance, and fast worldwide delivery.
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